Intelligent Membranes US

Protecting Bridges and Tunnels with Passive Purple ExternalWhen people think of Passive Purple External, they often picture its use in high-performance building projects — sealing external walls, improving airtightness, and boosting energy efficiency. But this intelligent, liquid-applied coating isn’t limited to homes and offices. It’s also an incredibly effective protective system for bridges, tunnels, and other large-scale infrastructure.Why Bridges and Tunnels Need Extra Protection:Concrete may seem indestructible, but in reality it’s vulnerable to carbonation, chloride ingress, and moisture penetration. Over time, these elements can weaken the steel reinforcement inside the concrete, leading to costly repairs and safety risks.Structures like bridges and tunnels face these threats every day:Constant exposure to weather – from UV radiation and rainfall to frost and freeze-thaw cycles.Pollutants and exhaust fumes – particularly in busy tunnels and city environments.Marine or coastal conditions – where salt spray and chlorides accelerate deterioration.Without the right protective barrier, maintenance costs rise, structural integrity suffers, and the lifespan of these vital structures is reduced.How Passive Purple External Performs in Harsh Environments:Passive Purple External is EN 1504-2 compliant for concrete protection, meaning it meets strict European standards for anti-carbonation performance. When applied to bridges and tunnels, it:Blocks carbon dioxide from penetrating the concrete surface, slowing carbonation and protecting embedded steel reinforcement.Repels moisture while still allowing vapour to escape, preventing trapped damp that could damage the structure from within.Resists UV, weathering, and pollutants, even in aggressive urban or industrial settings.Maintains a smooth, uniform finish that can be tinted in a range of colours to suit the structure and surrounding environment.Real-World Applications:From high-traffic overpasses to deep railway tunnels, Passive Purple External has been specified to provide long-term durability in some of the toughest conditions. For example, our application in overseas infrastructure projects — including bridge protection in coastal climates — has proven that the coating stands up to extreme weather and environmental attack while requiring minimal maintenance.The Intelligent Choice for Infrastructure:What makes Passive Purple External stand out is that it’s not just a protective coating — it’s an intelligent membrane. Unlike many surface treatments, it remains vapour-open, allowing the structure to breathe while delivering full-scale carbonation resistance. This balance ensures both the performance and the health of the concrete over its lifetime.Bridges and tunnels are built to last — and with Passive Purple External, we make sure they stay that way.

Airtightness & Vapour Control for Bedford AcademySection: Airtightness / Vapour Control Membranes.System: Intelligent Membranes Passive Purple Airtightness System.Products: Passive Purple Internal, Passive Purple Brush, IMAF Tape (Intelligent Membranes Airtight Fleece), Waterproof Blue Liquid DPM, Airtight Grommets.Project Overview:Bedford Academy’s two-storey extension, delivered by Ashe Construction for Bedford Borough Council and designed by GSS Architecture, required Passive House-grade airtightness to meet Net Zero Carbon in Operation standards. The scheme included 16 classrooms, changing rooms, dining facilities, a community café, and flexible multi-use spaces for community use.Project Goals:Achieve airtightness well beyond standard Building RegulationsEnsure continuity of the vapour control layer across multiple substrates (masonry, steel, OSB, plasterboard)Integrate airtightness measures with high-performance insulation, MVHR, ASHP, and solar PV systemsDeliver long-term durability for a high-traffic educational environmentSystem Components:IMAF Tape (Intelligent Membranes Airtight Fleece) – Used to bridge large gaps and seal challenging junctions between different materials, including wall-to-roof and window reveals. Applied in multiple widths (75mm–200mm).Passive Purple Brush – Fibre-reinforced liquid membrane for detailed, high-risk areas (pipe penetrations, beam ends, floor-to-wall, wall-to-steel, OSB joints, fixings).Passive Purple Internal – Spray- or roller-applied airtight and vapour control membrane to the warm side of the external walls, creating a seamless airtight layer.Waterproof Blue Liquid DPM – Applied in moisture-prone areas and under door linings for additional vapour and damp control.Airtight Grommets – Used for cables and pipe penetrations, ensuring repeatable and verifiable airtight seals.Performance Achieved:Airtightness: 0.43 ACH@50Pa (Passive House levels).Vapour Control: Continuous and integrated with airtightness layer.Durability: Long-term resistance to environmental factors, maintaining performance for the lifespan of the building.Energy Efficiency: Significant reduction in heating/cooling loads, supporting Net Zero operation.Installation Methodology:Surface preparation – Substrates cleaned and primed where necessary.Moisture protection – Waterproof Blue Liquid DPM applied in damp-prone zones.Junction sealing – IMAF Tape installed at all critical interfaces.Detailing – Passive Purple Brush applied to penetrations and irregular surfaces.Full coverage – Passive Purple Internal sprayed or rolled to create a seamless airtight membrane.Penetration sealing – Airtight Grommets fitted to cables and pipes.

Case Study: Passive Purple Airtightness at Unity CampusLocation: Unity Campus, CambridgeProducts Used: Passive Purple External, Passive Purple Internal, Airtight WhitePackage: Guaranteed Airtight Supply & InstallSector: Commercial / Office DevelopmentProject Overview:Unity Campus is a leading business and science hub in Cambridge, designed to deliver high-specification, sustainable workspaces. The development team required a building envelope solution that achieved superior airtightness, supported long-term energy efficiency, and aligned with the project’s low-carbon objectives.The Challenge:High-performance targets: Meet airtightness levels approaching Passive House standards.Mixed construction methods: A Combination of steel frame, concrete, and composite cladding.Sustainability goals: Reduce operational carbon footprint while maintaining occupant comfort.The Solution:Intelligent Membranes provided a full Guaranteed Airtight Supply & Install Package, incorporating:Passive Purple External – Applied as a vapour-open, airtight weather barrier to the external walls, allowing the building fabric to breathe while preventing moisture ingress.Passive Purple Internal – Delivered internal airtightness and vapour control, reducing heat loss and improving efficiency ratings.Airtight White – Used in visible interior areas where a clean white finish was required without compromising airtight performance.Application was carried out by our specialist team using spray, roller, and brush techniques to ensure complete coverage — even in complex junctions and service penetrations.The Results:Achieved airtightness performance exceeding project targets.Seamless airtight layer protecting against uncontrolled airflow and moisture penetration.Improved building energy performance, contributing to sustainability goals.Efficient application, keeping the project on schedule.

Case Study: Reuben’s College – Airtightness & Vapour Control ExcellenceProject: Reuben’s CollegeLocation: Oxford, UKScope: High-performance airtightness and vapour control installationProducts Used: Passive Purple External, Passive Purple Internal, Airtight WhiteProject OverviewReuben’s College set out to achieve exceptional energy performance standards in their latest development, with a strong emphasis on airtightness, moisture control, and long-term building health. The design team wanted a solution that would not only meet compliance requirements but also exceed best-practice benchmarks for building envelope performance.Our ApproachIntelligent Membranes was brought in to supply and support the installation of our Intelligent Membrane range, combining Passive Purple External for vapour-open external airtightness, Passive Purple Internal for internal vapour control, and Airtight White for detailed airtight sealing in visible interior spaces.Passive Purple External provided a seamless, breathable barrier, allowing the structure to release moisture naturally while preventing air leakage and external moisture ingress.Passive Purple Internal created a continuous airtight layer within the building envelope, reducing heat loss and boosting efficiency ratings.Airtight White offered a discreet finish for exposed interior areas where appearance was important without compromising performance.Results AchievedExceptional airtightness results exceeding targeted performance levels.A fully breathable, vapour-controlled envelope protecting the building fabric.Reduced heat loss, contributing to improved energy efficiency and occupant comfort.Quick, efficient application using spray, roller, and brush to suit varied site conditions.Why This MattersThis project demonstrates how Intelligent Membranes’ products can be integrated into both heritage and modern educational buildings to deliver best-in-class airtightness, moisture control, and energy savings.

Student Accommodation Protection Project: Intelligent Protect Safeguards Harrow BuildOverview:On major construction projects, protecting valuable materials during the build phase can make or break timelines and budgets. At Harrow’s latest large-scale student accommodation development, Intelligent Membranes were brought in to safeguard over 1,500m² of glazing using our industry-leading solution: Intelligent Protect.This spray-applied, liquid protective film is one of our proudest innovations—designed to save contractors time, money, and stress while also aligning with modern sustainability goals.Why Intelligent Protect Was Chosen:Windows and glazing are among the most expensive and vulnerable elements of a construction project. Damage caused by plastering, rendering, fire treatments, or even site debris can quickly spiral into huge costs, delays, and carbon-heavy replacements.Intelligent Protect offers the ultimate solution:Rapid spray application – up to 150 m² protected per floor in a single day.Extreme durability – resistant to plaster, render, paint, fire treatments, dust, debris, and even hot works sparks.Peel-away removal – once construction is complete, the film is simply peeled off, leaving glazing and frames spotless with zero residue.Weatherproof protection – up to 24 months of reliable performance internally and externally.Sustainability benefits – prevents re-manufacturing, wasted labour, and repair trips, all while being VOC-free.The Harrow Student Accommodation ProjectThis high-profile Harrow development required airtight scheduling and precision installation across multiple floors. With over 1,500 m² of glazing installed, Intelligent Protect was applied floor by floor immediately after window installation.Each floor, covering over 150 m² of glazing, was fully protected in just one day. This rapid turnaround meant construction could continue without delay, while the glazing remained sealed, spotless, and damage-free during plastering, painting, and fireproofing.By proactively protecting these critical elements, the client avoided:Expensive window replacementsAdditional labor costsProject delays from remedial worksEmbodied carbon waste from re-manufacturingResults That Speak for Themselves:The use of Intelligent Protect not only safeguarded the glazing but also protected the project’s timeline, budget, and sustainability targets. By eliminating the ripple effect of delays and repairs, it became a cost-effective insurance policy for the entire build. And when construction was complete? Removal was as simple as peeling away the protective layer, leaving windows flawless and handover-ready.Intelligent Protect: Future-Proofing Student AccommodationThis project proves why Intelligent Protect is now the go-to solution for student accommodation, residential developments, and commercial builds. It keeps glazing and other vulnerable surfaces protected throughout construction—helping contractors deliver projects on time, on budget, and with reduced carbon impact.At Harrow, we showed once again that Intelligent Protect is more than a product—it’s a game-changer for modern construction.

Transforming Education Buildings: Airtight Upgrades at Dudley CollegeOverviewIn a deep retrofit of a 1950s building at Dudley College, Intelligent Membranes delivered a high-performance airtight upgrade using Passive Purple Liquid Vapour Control Membrane. By integrating modern airtightness solutions into the existing structure, the project significantly improved energy efficiency, indoor comfort, and sustainability.Project BackgroundLocated on the college’s Broadway campus, this facility underwent a sensitive retrofit aligned with sustainability goals. After repairing damaged bricks and mortar and closing redundant windows, Passive Purple Brush was applied around service penetrations and gaps. This ensured airtightness at vulnerable junctions before the liquid membrane application. NBS Manufacturing+2NBS Source+2YouTube+7intelligentmembranes.com+7barbourproductsearch.info+7Airtightness SolutionOnce detail sealing was complete, the Passive Purple Liquid Vapour Control Membrane was sprayed across all external walls, creating a seamless, airtight, and smoke-tight barrier before external wall insulation was installed. This modern construction methodology future-proofs the envelope at its core. intelligentmembranes.comResults That MatterThe project achieved an impressive 0.91 ACH (air changes per hour), far surpassing typical UK Building Regulation targets of 5.0 ACH for new builds. Given that Passive Purple was deployed independently of window or façade installations, this result is industry-leading for a retrofit of this age. intelligentmembranes.com+7intelligentmembranes.com+7barbourproductsearch.info+7The membrane not only enhanced energy efficiency and reduced heat loss but also elevated occupant comfort, air quality, and fire safety standards.Why It ResonatesRetrofit-Friendly Accuracy: Tackles the complex, irregular junctions of older buildings with a precise and durable solution.Compliance-Driven Performance: Delivers measurable airtightness improvements in line with modern MMC best practices.System Integrity: Ensures airtightness continuity even before other envelope improvements are applied.

Case Study: Oxford Retrofit Airtightness UpgradeOverview with Intelligent MembranesThis retrofit project in Oxford saw Passive Purple Internal applied to the warm side of the insulation — on the outside of the property — before fitting new external wall insulation and a modern render system. This airtightness-first approach ensured the building was prepared for decades of energy-efficient performance.BackgroundThe property’s substrate was sound, making it ideal for liquid-applied membrane installation. A layer of Render Prime was applied to improve adhesion before Passive Purple application. The project was completed in just two days, with particular attention paid to airtight detailing. In retrofit projects, this detailing is vital — older buildings can have more gaps and irregularities, which we sealed using Passive Purple Brush.SolutionsApplying Passive Purple before installing external wall insulation provided:Airtight and smoke-tight barrier across all external wallsEnhanced energy efficiency by preventing heat lossImproved indoor air quality by stopping uncontrolled air movementFire safety compliance through a robust membrane layerThis method ensures a long-lasting building envelope that performs in all seasons.ResultsThe project achieved 0.4 ACH@50Pa — exceeding many new-build airtightness targets. This demonstrates the power of modern retrofit techniques to upgrade existing buildings into high-performance, low-carbon, energy-efficient homes.Client Testimonial"It was a big step but once work had started I knew it was the right decision. Passive Purple is a brilliant form of technology. Why doesn’t everyone know about this?"

Case Study: Passive Purple Airtightness Solution for Willmott Dixon at Oxford Brookes UniversityClient: Willmott DixonLocation: Oxford Brookes UniversityProducts Used: Passive Purple (liquid-applied intelligent membrane)Package: Guaranteed Airtight Supply & InstallSector: Education / Low-Carbon ConstructionProject OverviewOxford Brookes University embarked on a major low-carbon construction project to deliver new high-performance learning facilities. As part of the scheme, the building envelope needed to achieve airtightness levels on par with Passive House standards to reduce operational carbon and provide long-term comfort for occupants.Willmott Dixon partnered with Intelligent Membranes to deliver a complete airtightness package — from supply to installation — ensuring consistency, quality, and guaranteed performance.The ChallengeExceptional airtightness targets: Achieve near-Passive House performance levels.Complex building geometry: Multiple junctions, service penetrations, and mixed substrate types.Tight programme: Minimal disruption to the wider construction schedule.Sustainability requirements: Reduce air leakage to support the university’s low-carbon goals.The SolutionWe applied Passive Purple, our liquid-applied intelligent vapour control membrane, directly to the building fabric.Why Passive Purple was chosen:Seamless coverage – Eliminates weak points found in traditional membrane sheets.Intelligent performance – Responds to humidity and temperature changes, preventing condensation and mould risk.Speed of application – Spray, roller, and brush options for rapid coverage across varied surfaces.Vapour control – Airtight while allowing controlled breathability to protect the building fabric.Installation process:All substrates were prepared to ensure maximum adhesion.Passive Purple was spray-applied to large wall and ceiling areas, with brush application for detailed junctions.Critical connection points (windows, doors, service entries) were detailed to ensure a continuous airtight layer.The ResultsAirtightness: Achieved Passive House-level performance, exceeding initial project targets.Energy Efficiency: Significant reduction in air leakage, lowering heating and cooling demand.Durability: Long-lasting airtight seal that will perform for the lifetime of the building.Sustainability: Directly contributed to the university’s low-carbon, high-performance building objectives.Key TakeawaysThe Oxford Brookes University project showcases how Passive Purple, combined with our Guaranteed Airtight Supply & Install Package, delivers reliable, high-performance airtightness at scale. The seamless membrane application allowed Willmott Dixon to meet challenging performance goals while staying on programme, proving Passive Purple’s value in modern, sustainable construction.